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103” build and tuning issues.
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103” build and tuning issues.
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gazman
2 years ago
Hi, been a while. I’ve had my tc88A recently rebuilt at 180000 km. It now has a S&S 4 3/8 crank wiseco 9.6 forged flattops,my barrels bored to 95”,my stock heads cleaned up with new exhaust valves and beehive valve springs. I’m assuming it has a stock head gasket. I’m running se 211 cams,a 42 mikuni hsr and a Vance and Hines pro pipe h/s. It’s putting out some pretty decent torque and power at 96hp and 105lbft of torque,on the builders dyno anyway. This builder dyno’ed using the stock 160 main jet stock 97 needle 20 pilot 70 accelerator pump nozzle with the needle clip position 1 notch leaner to improve the cruise economy. I have since tried some different main jet sizes and at the moment it has a 167.5 in it. I also have a twin tech ignition which I’m never quite sure if I’ve got it set right. The reason for all my concern with the tuning is the motor has a tendency for spark knock,especially top gear roll ons up gradients and even around the 120 140 kph mark. It has been suggested that I only run 98 fuel where as I only ran 95 in the past. I took it for a run yesterday up the same hill around the same speed and with the ignition set at 1 initial and 2 advanced still pinged when cracking the throttle, although only lightly. I have no idea what actual compression this motor would be putting out ,and any thoughts would be appreciated. Also the builder had the ignition set on 2 initial and 5 advance. So is it my ignition settings or carb settings or both? Maybe I’ll just have to live with it😂
John.R
2 years ago
Plug all your details into this:
http://www.bigboyzheadporting.com/TwinCamComp.htm
I just did, in short, without knowing exactly what was done, you'll have no idea. Do a compression test to see what kind of PSI results your getting.
Based on what you provided, if you have had zero deck height (which i doubt it unless he turned the cylinders) and no material had been removed off the head, and running a stock 045 HG, you'd be at 10.47 static CR, and 9.43 @ 196 ccp corrected. Doesn't seem outlandish.
Does it stop on 98?
gazman
2 years ago
Thanks for replying John. I’ll take your advice and and throw my info at the mob you suggested and see what they say. I’ve pissed the guy off that built the engine and he’s not very forthcoming with what he did on the build,but no matter. I’ll do a comp test and let you know the figures.98 fuel has decreased most of the knocking but I moved the initial timing back to 2 and the advance back to 1 and this seems to have eliminated 98% of the pinging.
John.R
2 years ago
It's just an online calculator, not a service or person etc. It makes it hard without the info.
gazman
2 years ago
No worries👍🏼
speedzter
2 years ago
Compression would be closer to 9.2:1 with stock chamber heads, and 8.3 corrected.
If that's true, wrong cam choice.
I'm very sus' on the dyno numbers.
The DTT ignition usually needs a custom map to make it work properly.
You need the programming interface.
Compression test will be interesting.
speedzter
2 years ago
I'm also a bit confused, you have a 4 3/8" crank, but you mentioned bored to 95" ?
Do you mean 103" (same bore size as 95") or 96" ?
Would put compression close to 10:1, corrected 9:1
gazman
2 years ago
Yes speedster I mean it’s a 103 cube now with the stroker crank and my 88 barrels bored to suit. I ran it over another blokes dyno twice after the original run on the builders dyno, once with the 160 main jet and again with a 165 main and his figures were 96 hp 105 ftlb and 97 hp 104 ftlb respectively. Two totally seperate runs on different machines both on smoothing 5. The bike has good low end and midrange.I’ve read plenty about this cam supposedly matched to higher compression but it seems to work fine in this combo.If my comp is as low as we think then why the need to retard my ignition as much as I have ie. initial 2 advanced 1 to counter pinking in top gear roll ons? I pestered this builder with all these questions, he wasn’t forthcoming with answers so it’s still a mystery to me.
Hoodeng
2 years ago
Do a hot compression test and get the guess work out of the equation.
You can leave a main jet out of a Mikuni and it will not effect anything till after 2/3-3/4 throttle, it is not in the circuit you are tuning.
gazman
2 years ago
Thanks mate I’ll do that soon and I’ll let you know how it goes👍🏻
gazman
2 years ago
Quoting Hoodeng on 14 Dec 2021 10:59 PM
Do a hot compression test and get the guess work out of the equation.
You can leave a main jet out of a Mikuni and it will not effect anything till after 2/3-3/4 throttle, it is not in the circuit you are tuning.
Gday Hoody’ regarding the circuit to tune to help eliminate roll on pinking, my needle is the stock 97,one clip position leaner than the stick middle position,needle jet stock,accelerator pump the stock 70. Air filter is a round k&n. Breather has been redirected to ground via a hose . I’ve tried different main jets on a straight road flat out to try to determine correct size that way for that part of the circuit and to me the 160 was a bit lean but produced good power so I thought I would bump up that jet size to be on the safe side. Your opinion is much appreciated. Cheers Gazz.
Hoodeng
2 years ago
Put the carburetor back to all stock as supplied, bear in mind float level is a completely independent tune area as well. You may have a too aggressive ignition advance curve installed, that said, you may have. Get it onto a reputable dyno.
gazman
2 years ago
Thanks Hoody are you saying I should run stock jetting and settings on my Mikuni even with a bigger motor than what I had. I had all stock settings on the old motor which was a stock 88 with 203 cams. I have 211 cams now and a 103. Stock 88 head. My dtt settings at present are initial 2 advance 1 with multi spark enabled. Pinging is now only light rolling on up a gradient but it’s still there. Also on these ignition settings I’ve noticed it doesn’t kick back which it did on hot start up’s sometimes. There is some bigger chunks of metal in my primary these days which I’m assuming is bits of starter pinion and clutch ring.
Uncle Chougs
2 years ago
Hi Gazman the guys are right there ,have a compression check.
To run perfectly an SE211 cam should be running with a compression ratio of 10.5,a higher compression ratio also means you need a higher octane fuel (98)to burn
well.You
might have the wrong cam for your application as well.What I would do...if you still have the SE203 cam handy,I’ll swap them around and see if there’s any improvement or difference in the running situation .
The knocking or pingin seems to be wrong ignition setting.However as it’s been mentioned earlier,unless you know exactly what’s been done to the engine it’s only speculation...Also you have stock Heads with no modification done to them?
You also mentioned bigger chunks of metal in your primary....well..if I were you I would be investigating this quick smart!Just to save you from pushing the bike home...lol!
gazman
2 years ago
Yep will do and thanks for your input Uncle. Just waiting for my dodgy back to come right now🙄
Hoodeng
2 years ago
Do the compression check. Daytona modules can have spark cancel programmed for the first one to two rotations which will help prevent starter buck, you will need the Daytona programming kit to enable this feature. The Daytona instructions for your ignition also cover the condition you are describing.
Carburetors are air flow sensitive, they deliver roughly a pound of fuel to thirteen pounds of air for given throttle positions regardless of the engines capacity, they can be affected by exhaust systems as well. Only a dyno is going to tell you what you really have.
gazman
2 years ago
Cheers thanks Hoody really appreciate your input,as soon as my cactus bulging discs settle I’ll get the comp test done hot and take it from there.👍🏼🙂
gazman
2 years ago
Don’t know if these pics of my dyno reports will be clear.
gazman
2 years ago
The report without the a/f is the one from the builder dyno and the other from a mates dyno showing a/f . The blue line on the mates was with a 160 main,and the red with a 162.5 main.
speedzter
2 years ago
Well the sheets do show the Cam's are working fairly well.
Quite decent torque for a basic 103, coming in early enough.
It also shows a bit lean around ~ 3.2k - 5.2k rpm - but this is at WOT .
I've had a fair bit of experience working with the DTT ignition, and as I mentioned
to make it work properly, a custom timing map is needed - you need the interface .
The dials quite often don't suit, you can pick a retarded map to limit detonation, but loose power
in other areas.
I suspect you are also lean in the low throttle roll on zone.
This is controlled by the needle, and needle jet
As Hoody has mentioned, find a good tuner that knows how to tune a Mikuni and modify the DTT.
You are very close !
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