Changing Brake lines

  • dyna matt
    dyna matt
    5 years ago
    Hey Guys
    I have new bars fitted up to my 2016 street bob but i need to fit a shorter brake line. I have the block with the line from the caliper and from the master cylinder ready to go, im just after some help on the process of disconnecting the 2 lines between the ABS unit and the block below the triple trees. Havent had anything to do with the abs side of things and not 100 percent on draining the fluids etc.
  • Grease Monkey
    Grease Monkey
    5 years ago
    G'day Mat, the abs is a bastard for the home mech, you got to get the shop to cycle the abs unit unless you have some kit that will do it, none of them are cheap, you should really get the brakes and if you have it the HYD clutch flushed every two years anyway.
    Back to the lines, what you can do is leave the ignition off and change the lines as usual, bleed them as you would normally, be that by pumping fluid with the brake lever or using a syringe but keep the ignition off, in theory that should not get air in the abs unit but it's not recommended, once done take it in and get the shop to do a flush or just get them to do it all.

  • dyna matt
    dyna matt
    5 years ago
    Quoting Grease Monkey on 16 May 2019 10:31 AM

    G'day Mat, the abs is a bastard for the home mech, you got to get the shop to cycle the abs unit unless you have some kit that will do it, none of them are cheap, you should really get the brakes and if you have it the HYD clutch flushed every two years anyway.

    Back to the lines, what you can do is leave the ignition off and change the lines as usual, bleed them as you would normally, be that by pumping fluid with the brake lever or using a syringe but keep the ignition off, in theory that should not get air in the abs unit but it's not recommended, once done take it in and get the shop to do a flush or just get them to do it all.

    Thanks mate. I'd get the shop on it but they're 300km away and I don't have time to ride down at the moment. I'm due for a service in a couple thou KMs so I'll get it flushed then if I haven't before
  • Ken in Cairns
    Ken in Cairns
    5 years ago
    Use an occy strap or something to hold the brake lever in overnight after you do the flush and bleed. This method is supposed to let the air rise to the top, I have not used this method, but apparently it works.
    I had my master and duel calipers dp1ne by the dealer, cost a bomb, they want 140 from memory just for a dlush and bleed.
    I was told do it at least yearly  up in FNQ Hilly, due to the higher humidity. 
    My front master got sticky and was holding the brake lights on.
  • Grease Monkey
    Grease Monkey
    5 years ago
    Quoting Ken in Cairns on 17 May 2019 12:15 AMedited: 18 May 2019 09:01 AM

    Use an occy strap or something to hold the brake lever in overnight after you do the flush and bleed. This method is supposed to let the air rise to the top, I have not used this method, but apparently it works.

    I had my master and duel calipers dp1ne by the dealer, cost a bomb, they want 140 from memory just for a dlush and bleed.
    I was told do it at least yearly  up in FNQ Hilly, due to the higher humidity. 
    My front master got sticky and was holding the brake lights on.

    I only been doing every two Ken! makes sense though, hate handing the buggas money for this sort of shit.
  • dyna matt
    dyna matt
    5 years ago
    Quoting Ken in Cairns on 17 May 2019 12:15 AMedited: 18 May 2019 09:01 AM

    Use an occy strap or something to hold the brake lever in overnight after you do the flush and bleed. This method is supposed to let the air rise to the top, I have not used this method, but apparently it works.

    I had my master and duel calipers dp1ne by the dealer, cost a bomb, they want 140 from memory just for a dlush and bleed.
    I was told do it at least yearly  up in FNQ Hilly, due to the higher humidity. 
    My front master got sticky and was holding the brake lights on.

    Quoting Grease Monkey on 17 May 2019 02:40 AM

    I only been doing every two Ken! makes sense though, hate handing the buggas money for this sort of shit.

    They told me every two years aswell. I'll have a crack at it myself next week. I'm not riding 300kms for a line change and a flush. I have a vacuum brake bleed pump, should make short work out of it.
  • Grease Monkey
    Grease Monkey
    5 years ago
    Quoting Ken in Cairns on 17 May 2019 12:15 AMedited: 18 May 2019 09:01 AM

    Use an occy strap or something to hold the brake lever in overnight after you do the flush and bleed. This method is supposed to let the air rise to the top, I have not used this method, but apparently it works.

    I had my master and duel calipers dp1ne by the dealer, cost a bomb, they want 140 from memory just for a dlush and bleed.
    I was told do it at least yearly  up in FNQ Hilly, due to the higher humidity. 
    My front master got sticky and was holding the brake lights on.

    Quoting Grease Monkey on 17 May 2019 02:40 AM

    I only been doing every two Ken! makes sense though, hate handing the buggas money for this sort of shit.

    Quoting dyna matt on 17 May 2019 08:40 AM

    They told me every two years aswell. I'll have a crack at it myself next week. I'm not riding 300kms for a line change and a flush. I have a vacuum brake bleed pump, should make short work out of it.

    Just don't turn the key on or the abs will suck air in, you don't want that to happen. I've changed rear lines on mine without issue but I did get them to flush it afterwards as it's two years was up anyway.
  • dyna matt
    dyna matt
    5 years ago
    Quoting Grease Monkey on 17 May 2019 02:40 AM

    I only been doing every two Ken! makes sense though, hate handing the buggas money for this sort of shit.

    Quoting dyna matt on 17 May 2019 08:40 AM

    They told me every two years aswell. I'll have a crack at it myself next week. I'm not riding 300kms for a line change and a flush. I have a vacuum brake bleed pump, should make short work out of it.

    Quoting Grease Monkey on 17 May 2019 08:55 AM

    Just don't turn the key on or the abs will suck air in, you don't want that to happen. I've changed rear lines on mine without issue but I did get them to flush it afterwards as it's two years was up anyway.

    Yeah I definitely won't turn the key on. I'll get the front and rear flushed next service which will be after winter, or when I get new cams, what ever comes first.