Online: Retroman

No Start Evo

  • Old Syd
    Old Syd
    6 years ago
    Hope someone can help,I don't know a hell of a lot about Harleys, but got to start somewhere, hey
    my old FXSTC won't kick over, battery is good, can hear and feel relay clicking, 
    where can I start to fault find, would it be the starter motor or something.
    Thanks in advance, regards Mark
  • John.R
    John.R
    6 years ago
    How do u know the battery is good? Fully charged?
    Relay clicking indicates its getting power to that point. 


    Put a metal ruler or screw driver on your starter and see id ur starter motor magnetises when you hit starter button.

    If no, you know its not getting powered and ur issue is before that point.

    If it is magnetized, it indicates its powered. Tap it with a hammer or mallet. Could be sticky solenoid.
  • Old Syd
    Old Syd
    6 years ago
    Thanks John,
    Battery has been on charge and is showing 12 volts,
    tried the starter tapping, to no avail,
    What am i looking for with screwdriver (where do i put it, am I listening wit it?)
  • John.R
    John.R
    6 years ago
    Battety charge wont really show via static voltage like that.
    Sometimes batteries will show 12v and will drop to half or less as soon as its put under load. See what voltage ur battery drops to when you hit the starter.

    As for screwdriver or steel ruler, you need to put it on the starter motor from carb side. Any where on the body is fine. As soon as you hit the starter button that whole starter motor should be magnetised. Use the ruler to screwdriver to see if its magnetised WHILE you are pressing the starter button.
  • Old Syd
    Old Syd
    6 years ago
    Ok will try that,
    Battery only drops to 11.7v when I try to start it
  • Old Syd
    Old Syd
    6 years ago
    Ok John, not magnetizing
  • bobby bob
    bobby bob
    6 years ago
    replace brushes in starter motor, can get them any auto elec, recut the armature, with a file, checkout early evo workshop manual, it's all in there.
  • perthhog
    perthhog
    6 years ago
    Would help if we new what year evo it is  as there is different starters for them
    Early run bendex type later run Nippon denso from your description it 
    Sounds as if the contacts in the solenoid need a clean or replacement 
    Which you can do with out  removing starter from Bike  that is if it is a 
    Nippon denso starter/ style   (Hilux, landcruiser parts )The solenoid is the 3 bolt cover on the starter Make sure you disconnect the battery earth before you investigate 
  • Old Syd
    Old Syd
    6 years ago
    Thanks Perthhog, the bike is a 93 model, it appears it's the solenoid because after some tapping it started