I posted this in the Tourer section but, didn't get any response so, I'll try here in case someone has some general experience/advice from similar work done on their own twin cam.
I need to get the topend refreshed (valve seals & rings) due to my 2004 Road King (Carburetted model) burning oil; it's done 92,000km. Considering whilst it is apart, sticking a big bore kit into it & maybe cams aimed at good solid mid range torque.Does anyone have any experiences with big bore kits for a carbureted TC88, 2004 Road King or similar
Any recommendations, prices (ie: what is a reasonable cost), should I include Cams in the upgrade or are there better options to consider (other than buying a new bike, which I can't afford).
Thankyou in advance
Here is a convo between my engine builder and me RE: specs and price on a 95" build for my '01 Heritage.
bore and hone your pots and fit SE pistons 10.25 comp (actually went with 9.6 in the end)
gaskets cometic
new high volume oil pump , standard cam plate fine , new cam chain tensioners
cams to suit compression ratio + lifters+cam bearings (Crane 302 cams, similar spec to SE204 or S&S 583)
port work on heads and 5 angle seat and valve work , you model has very restrictive exhaust port so lot of time removeing metal for improvement
new cam bearings all round
performance ignition , to allow eng to run above 5200 rpm , most mild 95 builds peak hp around 5600 -5800 rpm depending on exhausts (Dyna-Tek DPI)
eng assembled ran in on dyno ,and tuned , + oil and fillters changes dureing running in and redone when finnished tuneing
gear box and primary oils changed ,
total cost $ 4,000 , all the above items rebuilt ,run in ,and tuned on dyno + full service to eng, primary,gearbox , the cv carby are good for 95 rwhp and run nice , for strong torque eng the cv is great carby.
I couldn't have been happier when I got the bike back. It made 91hp and 98tq with a V&H exhaust that is known for its good looks not its power making ability. (Big Radius 2+2)
Obviously if you or a mate can do alot of the work you could do it cheaper. I say if you have to do the heads anyway then get a nice street port job and go a 95" to 98" with mild cams. Remember the ignition as it is something that is often over looked. Well worth it in the long run mate.
Hope this helps with some ideas.