5- Drop the donk in the frame ???!!!= WRONG!, not that easy. After cursing and cussing for an hour or more, I found myself with a jemmy-bar in hand and at that point I had to remind myself that I had sworn I would not damage one fin, or leave any scratches on the new frame.  After some time out, a drink and a smoke, I decided to gently lay the engine on a heap of foam and carpet, I then stood over it with the frame and carefully lowered it. BINGO: five minute job.   Looking good   Looking better   This is as far as I have progressed. I have all of the wiring back in, the rear end and there are a few other things I can do whilst waiting for the forks, but with Christmas and finances I will be waiting a while to go for a ride   This photo has absolutely nothing to do with my project, it just happened to be on the same card as the other photos and I thought I would share it.  " />   5- Drop the donk in the frame ???!!!= WRONG!, not that easy. After cursing and cussing for an hour or more, I found myself with a jemmy-bar in hand and at that point I had to remind myself that I had sworn I would not damage one fin, or leave any scratches on the new frame.  After some time out, a drink and a smoke, I decided to gently lay the engine on a heap of foam and carpet, I then stood over it with the frame and carefully lowered it. BINGO: five minute job.   Looking good   Looking better   This is as far as I have progressed. I have all of the wiring back in, the rear end and there are a few other things I can do whilst waiting for the forks, but with Christmas and finances I will be waiting a while to go for a ride   This photo has absolutely nothing to do with my project, it just happened to be on the same card as the other photos and I thought I would share it.  " />

Reframing the power plant

  • Veteran
    Veteran
    10 years ago

    Gooday, how is everybody enjoying this great riding weather (in Melbourne anyway)? As you can see, I can only dream about riding at the moment. So I thought I would upload a few photos to keep myself motivated (whilst I wait for a new set of forks to arrive). After weighing up my options re: a bent frame (see my last post), I bit the bullet and ordered a brand new one from Harley. Contrary to what I had been told, it only took three weeks to arrive from the time of ordering <img data-cke-saved-src= Anyway this is how I went about changing the motor, etc over to the new frame.

    1- Hack off goose-neck to order new frame


     

    2- Remove/un-plug everything that looks like it might get in the way (*TAKE LOTS OF PHOTOS*)

    3- I decided to hack off the other top section of the frame, which gave me better access with my lifting ropes

    4- Once the power plant was suspended and everything was free, the frame slid off the primary side nicely.

     


     

     

    Early Christmas present <img src=" border="0" src="/DesktopModules/NTForums/themes/_default/emoticons/smile.gif" />


     

    5- Drop the donk in the frame ???!!!= WRONG!, not that easy. After cursing and cussing for an hour or more, I found myself with a jemmy-bar in hand and at that point I had to remind myself that I had sworn I would not damage one fin, or leave any scratches on the new frame. 


    After some time out, a drink and a smoke, I decided to gently lay the engine on a heap of foam and carpet, I then stood over it with the frame and carefully lowered it. BINGO: five minute job.

     

    Looking good


     

    Looking better


     

    This is as far as I have progressed. I have all of the wiring back in, the rear end and there are a few other things I can do whilst waiting for the forks, but with Christmas and finances I will be waiting a while to go for a ride <img data-cke-saved-src=

     

    This photo has absolutely nothing to do with my project, it just happened to be on the same card as the other photos and I thought I would share it. 


  • chriso
    chriso
    10 years ago
    Fair ol job mate, your going well, keep us updated
  • HogBag
    HogBag
    10 years ago
    looking good may I ask what the frame cost deliverd to OZ.
  • Neale
    Neale
    10 years ago
    Looking good.
  • Krackers60
    Krackers60
    10 years ago
    Great job. Just by reading your comments and looking at the photos I think that we are all learning something. Especially when we know nothing.

    Love the Norton.
  • Veteran
    Veteran
    9 years ago

    Dropped a $70 battery in it today, kicked it in the guts and it fired up sweet as smiley Still got a bit to do before it's finished, but it is looking more like something I may get to ride this summer. A few of the parts I used were second hand and not quite right for the model: headlight, pipes, etc., but I am on a very tight budget so I can live with them for now. I have a 2 into 1 which has damage, but I think I may be able to repair that. This may sound unusual, but I can not remember ever hearing a Harley with stock pipes before today.

     


  • walka
    walka
    9 years ago
    I hope you checked that the bike was ok to repair with the RTA ,