had a clutch problem and bought all new clutch plates steel and fibre and now have too much clutch cant get the adjustment right as per backing off cable adjusting the adjusting screw till there is no more play the back out 1/2 a turn and the bike wants to keep moving while in gear and clutch pulled all the way in the clutch parts are not harley genuine parts but are zodiac brand which i bought from mca does anyone have any ideas what is wrong
What was the clutch problem before?
when you adj the main scew , back the cable way off so you have plenty of slack, back adj scew off fully till free then screw in gentle untill it touches then pull the lever in & out 3 times make sure no change in feel then screw in & 1/2 full turn & load the clutch again pull the lever in & out 3 times then back off screw should be exact 1/2 turn load still if so , back it off, set adj too out 1/2 turn free & lock up then adj cable with a little slack in it & test if no good i would pull the plates back out & have a look , pre soak fibre's plates in oil 1st
Did you replace both fiber and steel plates. The steel plate may be warped causing your dragging clutch. The cable could be stretching under load and just about fucked.
yes all plates fiber and steel and the spring plate also the diaphragm spring I changed everything as all steel plates where showing signs of blueing the fiber plates where at the limit for thickness and everything else was changed just to be safe the cable isnt that old either under 1 year and in very good condition no freying or kinks
i would be checking yhe thro-out bearing & pushrod , put a new bearing @least it's & older bike if she has done a lot of city miles & the rider has been sitting @ lights with the clutch in then this stuffs the thro out bearing esp if its not getting enough oil . i don't use those ALTO brand plates , Barnetts or factory brand is all iv'e ever used, i used a set of those Energy one brand once only in krash kinkade buell never again what a pain in the arse only because @ the time i could not get Barnetts,